Manufacturing

We bridge the gap between Operational Technology (OT) on the shop floor and Enterprise IT. From Industrial IoT (IIoT) telemetry and real-time MES implementation to AI predictive maintenance, we help manufacturers boost Overall Equipment Effectiveness (OEE), eliminate unscheduled downtime, and achieve zero-defect production.

10+

Years in Manufacturing Technology

800+

OT Systems & Edge Devices Digitized

25+

Smart Factory Environments Transformed

35%

Average Boost in Overall Equipment Effectiveness (OEE)

99.8%

First-Pass Yield & Quality Accuracy Achieved

6+

INDUSTRIAL AUTOMATION SOLUTIONS DELIVERED

End-to-End Industrial Software & Automation Stack

We help manufacturers modernize operations with smart factory solutions, connected systems, and data-driven technologies that improve efficiency and productivity.

01

Smart Manufacturing & IIoT

We bridge the gap between Operational Technology (OT) and Enterprise IT by building scalable Industrial IoT architectures. Using enterprise communication protocols like MQTT and OPC UA, we connect legacy machinery, edge computing nodes, and shop-floor sensors to aggregate live telemetry. Our engineers deploy custom Industrial Edge frameworks that process critical data locally, allowing manufacturers to achieve sub-second response times and establish complete operational transparency across multi-plant facilities.

Smart Manufacturing & IIoT
02

Manufacturing Execution Systems (MES)

We design and deploy modern, cloud-native Manufacturing Execution Systems (MES) that connect enterprise ERPs with real-time shop-floor activities. Our MES platforms centralize job dispatching, WIP tracking, batch control, and cycle time monitoring. By digitizing work instructions and automating production scheduling, we reduce manual processes and ensure complete product traceability.

Manufacturing Execution Systems (MES)
03

AI-Powered Predictive Maintenance & Machine Reliability

We engineer AI-driven predictive maintenance pipelines that eliminate unscheduled machine downtime and extend industrial asset lifecycles. By analyzing real-time sensor telemetry, our machine learning models detect anomalies and mechanical wear before failures occur. Automated maintenance workflows help plants shift from reactive repairs to a proactive reliability strategy.

AI-Powered Predictive Maintenance & Machine Reliability
04

Digital Supply Chain, Warehouse & Logistics Engineering

We build connected supply chain networks that link procurement, warehouse management, and transportation operations in real time. Incorporating RFID and barcode-integrated Warehouse Management Systems (WMS), our solutions deliver dynamic stock-level visibility, automated reorder triggers based on raw material consumption, and yard management synchronization.

Digital Supply Chain, Warehouse & Logistics Engineering
05

Industrial Data Intelligence, OEE & Performance Analytics

We transform fragmented shop-floor logs into centralized, actionable operational intelligence through unified industrial data lakes. Our custom business intelligence tools calculate live Overall Equipment Effectiveness (OEE) - tracking Availability, Performance, and Quality metrics on executive and plant-floor dashboards.

Industrial Data Intelligence, OEE & Performance Analytics
06

Digital Quality Management (QMS) & Computer Vision Inspection

We automate quality assurance, workplace safety, and regulatory compliance using high-precision digital inspection platforms. By integrating computer vision models and edge-AI cameras directly onto high-speed assembly lines, our systems automatically detect surface defects, dimensional variances, and assembly errors in real time.

Digital Quality Management (QMS) & Computer Vision Inspection

Ready to Accelerate Your Smart Factory Roadmap?

From legacy OT integration to custom MES and predictive AI, we engineer solutions that improve OEE and lower unit manufacturing costs.

WHAT WE BUILD

Manufacturing Solutions We
Build and Deliver

We build smart manufacturing solutions that improve production efficiency, automate operations, connect factory systems, and provide real-time visibility across the entire manufacturing lifecycle.

Smart Manufacturing & Automation

Smart Manufacturing & Automation

Modern manufacturing solutions that automate production, optimize workflows, and improve operational efficiency across connected factories.

  • Smart Factory Solutions

    Deploy connected manufacturing systems that enable real-time monitoring, automation, and data-driven production decisions.

  • Industrial IoT Integration

    Connect machines, sensors, and equipment to capture operational data and improve factory performance.

  • Production Workflow Automation

    Automate repetitive manufacturing processes to reduce manual effort, improve consistency, and increase throughput.

  • Manufacturing Execution Systems (MES)

    Track production activities in real time with centralized control over scheduling, quality, and shop floor operations.

  • Predictive Maintenance Solutions

    Use AI-powered monitoring to identify equipment issues early, minimize downtime, and extend machine life.

Supply Chain & Logistics

Supply Chain & Logistics

Digitally connect procurement, inventory, warehouses, and logistics to improve supply chain visibility and operational efficiency.

  • Inventory Management Systems

    Track inventory in real time to maintain optimal stock levels, reduce shortages, and improve warehouse efficiency.

  • Warehouse Management Solutions

    Automate warehouse operations with smart inventory tracking, picking, packing, and fulfillment processes.

  • Procurement Automation

    Simplify purchasing workflows with automated approvals, supplier management, and order tracking.

  • Logistics & Fleet Tracking

    Monitor shipments, delivery routes, and transportation performance with real-time logistics visibility.

  • Demand Forecasting

    Leverage AI-driven forecasting to predict demand, optimize inventory planning, and minimize excess stock.

Production Data & Analytics

Production Data & Analytics

Transform production data into actionable insights through centralized dashboards, AI analytics, and real-time operational reporting.

  • Manufacturing Data Platforms

    Centralize production, machine, and operational data into a single platform for better decision-making.

  • Real-Time Production Dashboards

    Monitor production performance, KPIs, and equipment status through interactive live dashboards.

  • Quality Analytics

    Identify quality trends, production bottlenecks, and defect patterns to improve manufacturing outcomes.

  • AI Production Forecasting

    Use predictive analytics to forecast production capacity, maintenance needs, and future demand.

  • KPI & Performance Reporting

    Generate automated reports that help leadership monitor efficiency, productivity, and operational performance.

Quality, Compliance & Safety

Quality, Compliance & Safety

Improve product quality, maintain regulatory compliance, and strengthen workplace safety with digital manufacturing solutions.

  • Quality Management Systems (QMS)

    Digitize quality inspections, audits, and corrective actions to ensure consistent manufacturing standards.

  • Regulatory Compliance Solutions

    Maintain compliance with industry regulations through automated documentation, tracking, and reporting.

  • Digital Inspection Workflows

    Replace paper-based inspections with digital workflows that improve accuracy and traceability.

  • Safety Monitoring Systems

    Monitor workplace safety conditions in real time to reduce incidents and improve employee protection.

  • Audit & Documentation Management

    Centralize compliance records, audit reports, and manufacturing documentation for faster reviews and easier access.

Testimonials

Hear what our amazing
customers say

Client speaking about working with Yen Digital

"Awesome team of sitecore experts"

Working with Yen Digital on our Sitecore implementation projects has been a true pleasure. Technical expertise and problem-solving skills were invaluable, and the commitment to the project was unwavering. We couldn't have asked for a better partner!

Sanjeev Purohit
Sanjeev Purohit Chief Architect at at Informa, UK

"DISQUS is LIVE on C+D wohooo!"

Working with Yen Digital on our Sitecore implementation projects has been a true pleasure. Technical expertise and problem-solving skills were invaluable, and the commitment to the project was unwavering. We couldn't have asked for a better partner!

Hany Aboul-Ela
Hany Aboul-Ela Business Analyst Manager at at Informa, UK

"Well Done!"

A big thank you to @Puneet Dhawan, @Pradeep Chauhan, @Girish Sharma, for successfully delivering the Maritime progressive profiling project. This was a very challenging project going into the unknown, great team effort to deliver on time and on bringing value to the business!

Christalla Dimitriadis
Christalla Dimitriadis Lead Business Analyst at at Informa, UK

"The best Partner to build quality Product"

Yen Digital was an essential part of our product development. They were quick and effective in assisting us with the launch of our product and in turn setting us up for the sustainable growth we have had as a company over the last 2 years. The Yen Digital team have always been extremely friendly and helpful throughout the entire process. They continue to treat us with the utmost priority and we could not have chosen a better team to trust our business needs with.

Rajneesh Sharma
Rajneesh Sharma Founder & CEO at at Measure PM, USA

"Best & Dedicated IT Team"

We have been working with Yen Digital for the past 8 years and have been extremely impressed with their level of expertise and professionalism. From the initial consultation to the final implementation, they were professional, responsive, and dedicated to meeting our specific needs. Their expertise in software development and attention to detail resulted in a product that has greatly improved our operations and increased efficiency.

Aparna Machiraju
Aparna Machiraju Founder & CEO at at Cloud Maarg, USA
Tech Stack

Built With the Right Tools for
Finance-Grade Systems

Every tool in our stack is selected for performance, interoperability, and regulatory fit. This is the infrastructure that powers our financial services builds.

  • Java
  • Kotlin
  • Swift
  • Python
  • C#
  • Go
  • TypeScript
  • Scala
  • Spring Boot
  • .NET
  • React
  • Next.js
  • Node.js
  • Angular
  • Flutter
  • Django
  • AWS
  • Azure
  • Google Cloud
  • Docker
  • Kubernetes
  • Terraform
  • Jenkins
  • GitHub Actions
  • PostgreSQL
  • MySQL
  • Oracle
  • MongoDB
  • Redis
  • Cassandra
  • Microsoft SQL Server
  • Elasticsearch
  • TensorFlow
  • PyTorch
  • Apache Spark
  • Kafka
  • Airflow
  • Pandas
  • NumPy
  • Jupyter
  • Solidity
  • Rust
  • Go
  • Polygon
  • Web3.js
  • Node.js
  • OAuth 2.0
  • HashiCorp Vault
  • Splunk SIEM
  • SonarQube
  • Selenium
  • Cypress
  • Playwright
  • JUnit
  • Jest
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Partnering with the world's leading AI companies to deliver cutting-edge solutions and drive innovation across industries.

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